Flexible packaging

Custom Spouted Pouches

Develop a spouted pouch as a complete dispensing system: pouch geometry, film structure, spout and cap, filling method, seals, transport, and consumer use must work together.

Representative P&M branded flexible packaging family including a spouted refill pouch
Representative spouted and flexible packaging formats

Spout & Cap

Diameter, location, cap style, tamper evidence, flow, and fit are reviewed around the product and user experience.

Pouch Format

Stand-up, shaped, refill, and application-specific formats can be evaluated against fill volume and handling needs.

Film Structure

Barrier, stiffness, flex-crack, sealability, product compatibility, and storage conditions guide structure selection.

Filling & Sealing

Premade-pouch filling, hot or ambient conditions, headspace, torque, and seal areas must be confirmed with the filling process.

Common spouted pouch applications

Spouted pouches are often considered for products that need controlled dispensing, reclosure, portability, or a refill format. Final suitability depends on the product and process.

  • Beverages and drink concentrates
  • Sauces, purees, and semi-liquids
  • Refill and household applications
  • Personal-care and related products
  • Sample and travel formats

Information needed for an accurate review

Share the product, viscosity, fill volume, filling temperature and method, storage conditions, expected shelf life, spout position, cap needs, package dimensions, quantity, and distribution environment.

Testing before production

Product compatibility, seal integrity, drop and transport performance, spout weld, cap fit, leak resistance, and filling-line compatibility may require samples or application-specific testing before production approval.

Frequently asked questions

Can a spouted pouch be used for hot-fill products?

Possibly, but the complete structure, spout, cap, sealing process, fill temperature, cooling process, and product compatibility must be reviewed and tested for the specific application.

What information is needed to quote a spouted pouch?

Provide the product, viscosity, fill volume, pouch dimensions or reference, spout and cap preference, filling method and temperature, quantity, artwork status, and target timing.

Are custom shapes and spout positions available?

Custom geometry and spout position can be evaluated against tooling, filling, sealing, handling, quantity, and production requirements.

Bring us the packaging question.

Start with the product, format, expected quantity, and project stage. We’ll help organize the next decisions.

Prepare your brief