Five Printing Routes
Digital, rotogravure, flexographic, full-rotary, and screen-printing equipment supports different substrates, run plans, color, and specialty-effect requirements.
Capabilities
Flexible packaging production equipment includes digital, gravure, flexographic, full-rotary, and screen printing; dry and solventless lamination; eight-side-seal, stand-up zipper, and three-side-seal bag making; foil finishing; inspection; and slitting. The selected route depends on the approved package, material, artwork, quantity, tolerances, and quality plan.

Direct answer
P&M's reviewed flexible packaging production equipment includes an HP Indigo 200K Digital Press, 10-color rotogravure press, 8-color flexographic press, 8-color full-rotary press, screen printing press, dry and solventless laminators, eight-side-seal, stand-up zipper, and three-side-seal bag-making machines, specialty foil equipment, inspection equipment, and slitting equipment. The exact route is assigned after the package specification is approved.
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Digital, rotogravure, flexographic, full-rotary, and screen-printing equipment supports different substrates, run plans, color, and specialty-effect requirements.
Dry and solventless lamination equipment is selected around the approved structure, adhesive system, performance, curing, and application requirements.
Eight-side-seal, stand-up zipper, and three-side-seal bag-making equipment converts approved laminates into application-specific pouch formats.
Foil, die cutting, screen effects, inspection, and slitting operations support finished appearance, roll control, and defect review.
Printing equipment is selected after reviewing the substrate and laminate, package format, dimensions, artwork count, color and opacity requirements, finish, quantity per SKU, repeat-order plan, registration, proofing, and total economics. Full-rotary and screen-printing equipment may be assigned to label, roll-fed, or specialty-effect work rather than the main pouch web.
A digital production route considered for suitable flexible packaging, multi-SKU, launch, seasonal, and shorter-run programs without conventional gravure cylinders or flexographic plates.
A conventional web-printing route considered for demanding color programs and repeat production where cylinders, materials, setup, and run economics fit the project.
A flexible-plate web-printing route reviewed around the film or paper substrate, ink system, colors, repeat, registration, finish, quantity, and converting requirements.
A continuous rotary route reviewed for compatible roll-fed label or specialty packaging work. The exact process, substrate, repeat, tooling, and finishing sequence are confirmed per project.
A specialty route considered for selected opaque, tactile, spot-color, coating, or decorative effects where screen mesh, ink or coating, cure, adhesion, and substrate flexing are compatible.
Lamination combines printed and functional web layers into the approved structure. Adhesive chemistry, coating weight, bond, cure, residuals, barrier, product contact, sealing, filling, storage, and applicable documentation must be confirmed for the complete laminate.
A solvent-based or otherwise specified dry-lamination route reviewed around the films, adhesive system, drying, cure, bond performance, barrier, and final application.
A solventless adhesive route considered where the films, coating and mixing control, cure, bond, migration or odor requirements, converting schedule, and application support it.
Bag-making begins only after web structure, print, cure, slit, dimensions, seals, gussets, zipper or other features, tolerances, and inspection requirements are approved. Product-fit and filling trials remain important because nominal bag dimensions do not prove usable volume or line compatibility.
Converts suitable laminates into flat-bottom or box-pouch structures with multiple panels and seals, subject to dimensions, gussets, zipper, stiffness, load, and converting review.
Produces compatible bottom-gusset pouches with a reviewed zipper, seal layout, tear feature, opening, fill access, shelf stance, and finished-bag specification.
Produces flat pouches with three sealed sides for suitable samples, portions, masks, powders, food, and other reviewed applications.
Specialty finishing equipment supports selected labels, paper-based packaging, and compatible specialty packaging components. The finish route must be matched to the actual substrate and geometry; a carton or label finishing process should not be assumed to run directly on every flexible pouch laminate.
Supports compatible die-cut shapes and heat-and-pressure foil effects using approved tooling, foil, substrate, registration, detail size, and finishing sequence.
Supports selected spot screen effects and cold-foil decoration where the adhesive or coating, transfer material, cure, registration, substrate, and downstream converting are compatible.
Inspection and slitting convert and control printed or laminated webs before roll delivery or bag making. The approved job should define the defects, tolerances, roll configuration, splice rules, traceability, and sampling or inspection plan rather than relying only on the presence of equipment.
Supports review of specified print, registration, appearance, web, splice, and other detectable conditions against the approved standard and inspection plan.
Converts master webs to approved widths and roll configurations while controlling edges, winding, tension, core, outside diameter, roll weight, and splice requirements.
No single machine list proves that a package is suitable for a product or filling line. P&M assigns the production route using the approved dimensions, substrate, laminate, print and finish, pouch format, closure or fitment, quantity, tolerances, quality plan, filling method, application, and delivery requirements.
Packaging Knowledge Center
Use these practical articles to prepare specifications, identify project risks, and ask better questions before sampling or production.
The route may use the HP Indigo 200K digital press, 10-color rotogravure press, 8-color flexographic press, or another compatible process. Selection depends on substrate, package, dimensions, artwork count, colors, finish, quantity per SKU, proofing, repeat orders, and total economics.
The equipment list includes eight-side-seal or flat-bottom, stand-up zipper, and three-side-seal bag-making machines. Final feasibility depends on the approved dimensions, laminate, gussets, zipper or other features, seals, tolerances, product fit, and filling process.
They use different adhesive, application, drying or curing, and process-control routes. The correct choice depends on the films, barrier, bond, product and conditions of use, residual or odor requirements, converting schedule, validation, and applicable documentation.
Not necessarily. The production route depends on the package format, material, process and project requirements. P&M coordinates the approved path and confirms where applicable operations are performed.
No. Hot foil, cold foil, screen effects, and die cutting depend on the substrate, package component, geometry, heat or cure sensitivity, tooling, registration, detail size, lamination and converting sequence. Some equipment is more suitable for labels, paper packaging, or specialty components than for a finished flexible pouch.